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Mirror Polished Custom Stainless Steel Casting Rust Prevention

Categories Stainless Steel 316 Casting
Brand Name: Polestar
Model Number: As Drawing
Certification: ISO9001, TS16949
Place of Origin: China
MOQ: 900pcs
Price: According to the detailed drawing
Payment Terms: L/C,D/A,D/P,T/T
Supply Ability: 10000pcs per day
Delivery Time: 3-20days
Packaging Details: Carton + Pallet, Customized package is available
Product Name: Stainless Steel Casting Toolboxes Hinges
Service: Customized OEM CNC Machining
Sample Time: According to your drawings
Drawing Format: 2D/(PDF/CAD)3D(IGES/STEP)
Customized: Free Design And Sample
Coating: Powder Coating, Zinc Plating, Etc.
Test: Will provide test report before delivery
Surface Roughness: Ra1.6-3.2
Shipping: Express, Air, Sea
Finish: Smooth, Matte, Mirror, etc.
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Mirror Polished Custom Stainless Steel Casting Rust Prevention

Mirror Polished 304 Stainless Steel Casting Toolboxes Hinges Rust Prevention


Key Characteristics of Stainless Steel Casting:

1. Corrosion Resistance: Stainless steel contains chromium, which forms a passive layer of chromium oxide, preventing rust and corrosion.

2. High Strength: Stainless steel castings offer excellent mechanical properties, making them suitable for heavy-duty applications.

3. Versatility: Can be used to create intricate designs and complex geometries.

4. Temperature Resistance: Performs well in both high and low-temperature environments.

5. Hygienic Properties: Ideal for food processing, medical, and pharmaceutical industries due to its non-porous surface.


Comparison of Stainless Steel Casting with Other Manufacturing Methods:

Aspect

Stainless Steel Casting

Machining

Forging

Plastic Molding

Material StrengthHigh (excellent mechanical properties)High (but material loss)Very High (grain alignment)Low (limited strength)
Complexity of ShapesHigh (can produce intricate designs)Moderate (limited by tooling)Low (simple shapes)High (but limited by material)
Cost for High VolumeModerate to HighHigh (labor-intensive)High (tooling costs)Low (for large volumes)
Corrosion ResistanceExcellent (inherent in stainless steel)Depends on materialDepends on materialModerate (varies by plastic)
Surface FinishGood (can be improved with post-processing)Excellent (smooth finish)Moderate (requires finishing)Good (mold-dependent)
Lead TimeModerate (mold creation required)Short (for small batches)Moderate to LongShort (for large volumes)

Common Stainless Steel Grades Used in Casting:

1. 304/304L: General-purpose grade with excellent corrosion resistance and weldability.

2. 316/316L: Enhanced corrosion resistance, especially in chloride environments, making it suitable for marine applications.

3. 410: Martensitic grade with high strength and moderate corrosion resistance.

4. 17-4PH: Precipitation-hardening grade with high strength and toughness.

5. 2205: Duplex stainless steel with a combination of high strength and excellent corrosion resistance.


Quality Control in Stainless Steel Casting:

To ensure the highest quality, stainless steel castings undergo rigorous testing and inspection:

  • Dimensional Inspection: Verifies the casting meets design specifications.

  • Non-Destructive Testing (NDT): Includes X-ray, ultrasonic, and dye penetrant testing to detect internal defects.

  • Mechanical Testing: Evaluates tensile strength, hardness, and impact resistance.

  • Chemical Analysis: Ensures the material composition meets required standards.


Future Trends in Stainless Steel Casting:

  • Additive Manufacturing: Combining 3D printing with traditional casting for rapid prototyping and complex designs.

  • Sustainable Practices: Using recycled stainless steel and eco-friendly mold materials.

  • Automation: Implementing robotics and AI for improved precision and efficiency.

  • Advanced Alloys: Developing new stainless steel grades with enhanced properties for specialized applications.



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