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Anti Crash Barrier Highway Guardrail Forming Machine Two Three Waves 10m Min

Categories Roll Forming Machine
Brand Name: TGMCO
Certification: SGS
Place of Origin: Jiangsu, China
MOQ: 1 set
Price: $20000-$45000/set
Payment Terms: L/C, T/T
Delivery Time: 5 sets per month
Packaging Details: Export standard sea package with film and steel, other spare parts and some small parts are packed in plywood box
Name: Guardrail roll forming machine
Use: Highway Guardrail, Safety guardrail forming machine
Material: Steel, Galvanized
Feeding Width: 500-1000mm
Material Thickness: 1.8-3.0mm
Roller Drive Type: Gear Box
Forming Station: About 12-16 stations
Main Motor Power: 22kw
Production Capacity: 5-10m/min
Roller Material: CGr15 Quenched HRC58-62 °
Shaft Diameter: 80-100mm
Shaft Material: High Grade 45# Steel
Cutting Blade Material: Cr12 with Quenched Treatment 60-62 °
Cutting Type: Hydralic cutting
Hydraulic Power: 5.5-7.5kw
Control System:: PLC
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Anti Crash Barrier Highway Guardrail Forming Machine Two Three Waves 10m Min


2 Waves Highway Guardrail Roll Forming Machine With Gearbox Transmission


2 wave guardrail plate forming machine 3 - 12 m / min cold bending


Decription:
Our machine can manufacture many kinds of highway guardrails, the panels which producted by the machine have a high quality, and the finished floor decks are used for constructing buildings, protect buildings against shaking. It's convinient to operate and has a good design, advanced technology and resonable price. We can customize special type,the quality of machine can be guaranteed.


Machine composition:


No.Mchine compositionQuantity
13T Hydraulic decoiler1 set
2Leveling device1 set
3Punching device2 sets
4Hydraulic Pre-cutting Device1 set
5Main roll forming machine1 set
6Hydraulic cutting device1 set
7Hydraulic station1 set
8PLC Control System1 set
9Product table1 set


Technical parameters

ItemsItemsSpecifications
Material of coilMaterial Width500-1000mm
Material Thickness1.8-3.0mm
Manual Uncoiler5-10 tons
Leveling7rollers3rollers up, 4rollers down
Forming systemForming Speed5-10m/min
Forming Stationsabout 12-16 stations
Roller MaterialGCr15 quenched HRC58-60
Shaft diameter80-100mm
Shaft MaterialHigh Grade 45# steel
Main Motor Power22kw
Machine structureArchway
TransmissionGear box
Cutting systemHydraulic Power5.5-7.5kw
Cutting bladeCr12Mov,quenching HRC 58-62
Tolerance+-1.5mm
Electrical control systemElectric Source380V, 50HZ,3 phase
PLC Control SystemSiemens/Panasonic

Profile drawing


Working flow


Decoiler—Feeding&Leveling—Punching—Roll forming—Cutting—Output table

Main Forming Engine
This unit includes 11 molding processes with independent open arch structure.
The mechanical spreading width : 550mm.
Arch material : HT200 , tempered.
The column cross-section size: 80 x 70, with sufficient strength and reliable quality assurance. Vertical guiding roller numbers: 3
Roller diameter of vertical guiding roller: 80
Material: 40Cr steel, quenched and tempered.
Bearing type: Fixed surface 7216, regulation 32216, each has 4.
Numbers of dual-axis gear box: 1
Numbers of single-shaft transmission gear box: 9
Bevel modulus: M=9
Gear box material: HT200.
Host power: 45KW r, electromagnetic speed regulating,
Speed reducer: ZQ650
Speed ratio: 48.57
Use 1 inch double chain drive between the transmission gear box ; universal transmission shaft between the roller shafts, and the universal transmission shaft type is140-275. Use 1.5 inch dual chain drive between the speed reducer.


Forming Mold
A set of two wave guardrail plate roll forming die, designed and processed according to the national standard. The material is GCr15, and the overall quenching hardness is HRC58°~ 62°.


Picture for reference




FAQ
1) Q: Will you deliver the right goods as ordered? How can I trust you?
A: Yes, we will. We are Gold supplier of Made-in-China with SGS assessment (Audit report can be provided). We have cooperated with many customers all over the world with high market reputation, no worries.
2) Q: How to choose the Tube Mill Line?
A: You have to inform us following details:
- The pipe material
- Round pipe range
- Square pipe range
- Rectangle pipe range
- Wall thickness range
- The pipe usage
3) Q: How to choose the Roll Forming Machine?
A: You have to inform us following details:
- Coil material
- Coil thickness
- Coil weight
- Cutting type
- Profiles drawings
- Other special attention
4) Q: How to choose the Slitting Line & Cut to Length line?
A: You have to inform us following details:
- Coil material
- Coil thickness
- Coil width
- Coil weight
- Finished sizes
- Other special attention
55) Q: Where is the nearest airport to your company?
A: Shanghai Putong or Hongqiao Airport.
6) Q: How about your service?
A: Before sales:
- Technical Support: TGMCO will provide detailed technical information such as technical & commercial offer, machine photos, running video, layout, operation manual, and show you working machines in our factory.
- Apply Visa: TGMCO will provide officially invitation letter to apply Visa in china embassy as authority procedures and requirements.
After sales: TGMCO provides comprehensive After Sales Support and Service to meet our customer need.
- Drawings: Provide the foundation drawing, electric scheme and wiring diagram, hydraulic drawing, pneumatic & electric pipeline drawing and other drawings requested by customer.
- Installation and commissioning: TGMCO will send our technicians to customer's workshop for supervision of installation and commission
Training of Customers' technician/workers during commission
- Breakdown Support: We offer 1 year warranty service for main crucial components except consumables
Inform immediate technical assistance and advice to customer by phone or e-mail.
Skilled and experienced engineers are capable of dealing with any type of breakdowns.
Technical service work performed in Customer's site if required.
Urgently supply mechanical or electronic components.
Fast supply of spare parts and wearing parts to cover foreseeable requirements


Packing & Delivery


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