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Insert Molding Stators with Insulation

Suzhou Santian Precise Mould Co.,Ltd

Insert Molding Stators with Insulation

Country/Region china

Company Suzhou Santian Precise Mould Co.,Ltd

Categories Impeller Casting

Update 2020-06-24 22:13:45

ICP License Issued by the Chinese Ministry

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Insert Molding Stators with Insulation

Insert Molding Stators with Insulation refers to a stator with molding method in which a heterogeneous insert resin prepared in advance in a mold is bonded with the insert and cured to make an integrated product.Injection molding on the substrate refers to the method of inserting injection-molded parts on a part of the metal plate surface.
  • Detail

Insert molding stator definition:

The stator consists of a stator core, a stator winding and a machine base. The stator core serves as a part of the magnetic circuit of the motor and embeds the stator windings. The stator iron core is laminated by 0.5mm thick silicon steel sheet, and both sides of the brick steel sheet are coated with insulating varnish to insulate each other from each other to reduce the core loss caused by the rotating magnetic field in the stator iron core. The stator core is punched with several identical slots in the inner circle for inserting the stator windings. Stator pictures as follow:

The advantages of us:

Compared with the traditional induction motor, it has simple structure and reliable operation; small size and light weight; less loss and high efficiency, so it has been widely used. The insulation body is used for the end insulation of the concentrated coil motor, and the injection-molded insulated wire with a wire structure design is currently in use. There is contact friction between the inlet and outlet wires of each phase. Fire has certain hidden safety hazards. It has been focusing on the reliability of the coil motor in terms of reliability, and it has a greater room for improvement. In addition, the size of the insulating skeleton consumables currently used, the production cost is relatively high. In addition, because slot paper is required to be punched inside the iron core, the existing insulation frame structure may not completely cover the stator slot after the slot wall is covered with the slot paper, which greatly affects the insulation effect of the stator slot.

Based on the above reasons, it is necessary to provide a safe and reliable insulating skeleton with good insulation effect and reduced production cost.

Santian, as a senior Chinese manufacturer of stator, mainly focus on designing and manufacturing of precise injection moulds and stamping dies, and manufacturing of stamping parts, injection molding and insert molding parts. Main products are: components and parts of computers with various stator sizes , components and parts of cooling fan, components and parts of auto sensors and radiator fan,etc.


What should be done for the maintenance

During use, the insert-molded stator with insulation should be regularly maintained. Because this kind of insulating material needs to be very good to ensure the safety of the product, otherwise, if it causes some accidents, it will cause very serious adverse effects. In normal use, it should be stored in a place that is too wet or too dry, and ensure that the storage area is relatively cool, difficult to get water, and the insulation skeleton is wet. In the future, characteristics may degrade, so care must be taken.

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China Insert Molding Stators with Insulation

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