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Monoblock Glass Bottle Filling Line 3 In 1 Juice Rinsing Filling Sealing Machine

Categories Glass Bottle Filling Machine
Brand Name: Ellison
Model Number: RCGF 18-18-6
Certification: CE/ BV / ISO
Place of Origin: Jiangsu, China
MOQ: 1 set
Price: Negotiated
Payment Terms: T/T, L/C, Western Union, MoneyGram
Supply Ability: 7 sets per month
Delivery Time: 50 working days
Packaging Details: Standard export wooden case or pallet package
HS code: 8422301090
Processing type: Glass bottle juice filling machine
Function 1: Hot juice filling
Function 2: Bottle filling machine
Bottle type: Glass bottle
Filling range: 370ml-750ml
Cap type: Twist off cap
Service: Engineer available to be abroad for machine commissioning
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    • Product Details
    • Company Profile

    Monoblock Glass Bottle Filling Line 3 In 1 Juice Rinsing Filling Sealing Machine

    Monoblock 3 In 1 Glass Bottle Juice Rinsing Filling Sealing Machine​



    Machine description

    This series of equipment is used for hot filling production of tea drinks, fruit juice drinks and other products. This series is a combination of sterilization, filling and sealing. The design is scientific and reasonable, so operate is simple. It is the preferred equipment for hot-filling drinks.

    It adopts advanced technologies such as human-machine interface touch control system, PLC computer control, frequency converter control, etc. It has high degree of automation and easy operation.


    The filling temperature of this machine is 55-95ºC hot filling, It adopts suspension air conveyor. When change the bottle, It only needs to adjust the conveying width, which is more efficient and labor-saving. Filling action is smooth, fast, high precision, reliable sealing, low material loss and other functions, avoid secondary pollution of materials effectively.


    Production line


    1) water purification system
    Source water tank →Source water pump→ Quartz sand filter→ Active carbon filter→ Ion soften machine→ Fine filter →Reverse Osmosis → Ozone sterilizer → pure water tank

    2) Juice CSD drink processing system
    1 High-shear emulsifying tank + Plate heat exchanger
    2 Mixing tank
    3 UHT sterilizer + homogenizer machine + Buffer tank
    4 Hot water system + Hot water tank
    5 CIP cleaning system

    3) Bottle filling & packing system
    Pure water tank→Bottle blower→Air conveyor →Washing, filling & capping 3-in-1→ Light check → Full-automatic labeling machine → Ink jet machine →Full automatic PE film packing machine→ warehouse

    4) Bottle making system
    pet preform→Autoloader→reheater →molding→ bottles


    General information


    Containers and Specifications
    Project Name:Automatic Piston / Flowmeter Filling Machine
    Oil and Fat Products
    Bottle Material
    Bottle Shape
    Filling Range
    Filling Heads
    Production Capacity
    PET / PP / PE / Glass / Metal
    Round / Square
    / Unique Shape
    200ml-6000ml
    4-16
    700-4000bph
    Filling Valve
    Each filling valve is controled by servo motor ,realizing segmented high-and low-speed control ; vacuum resorption devices without leakage.
    Cap closing
    method
    applicability for both crowning and capping, mechanical instant sealing or servo­controlled sealing
    Bottle components
    rapid replacement without tools, such as star wheels for bottle infeed and outfeed, and bottleneck clamps
    Filling precision
    limit deviation: ±2-3g standard deviation: 1.5
    User Ambient Conditions
    Temperature:10~40ºC;Humidity:No dew
    User Electrical Supply Specification
    Voltage:380V±5%, 3phase; Frequency:50HZ±1%



    Features


    A) Washing part of Bottled Beverage Filling Machine


    - All 304 stainless steel rinser heads, water spray style inject design, save water consumption & more clean
    - 304 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing
    - 304 stainless steel washing pump


    B) Filling Part of Bottled Beverage Filling machines


    - High precision filling nozzle, PLC variable signal control, ensure high filling precision & filling smoothly & steadily,
    - Filling volume adjustable in fine rank, same liquid level after filling
    - All 304 stainless steel contact parts & liquid tank, fine polish, no death corner, easy to clean
    - 304 stainless steel filling pump
    - no bottle no filling


    C) Capping part of Bottled Beverage Filling machine


    - Place & capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping
    - All 304stainless steel construction
    - No bottle no capping,
    - Automatic stop when lack of bottle


    Auxiliary machines for filling machine

    1, Liquid nitrogen injection machine
    2, Cap elevator
    3, Cap sorting machine
    4, Online cap washing tunnel
    5, Bottled juice pasteurizer tunnel
    6, Option: air filter device


    Technical specification

    ModelRCGF 24-24-8
    Capacity6000 BPH for 370ml bottle
    Suitable bottleGlass bottle
    Bottle neckMust be kept the same
    Filling liquidJuice and non-carbonated drink
    Filling temperatureAround 85-90 degrees Celsius
    Filling pressureGravity filling
    Washing head24
    Filling head24
    Capping head8
    Air consumption0.5CBM / min
    Air pressure6 bar
    Total power5 kw
    Voltage380V 3phase 50HZ / Customize



    Electric Configurations


    ItemParts NameBrandBrand
    1PLCSiemensGermany
    2Inverter
    3Touch Screen
    4Switch
    5Contactor
    6Relayer
    7Solenoid ValveAIRTACTaiwan
    8Drive motorFEITUOSwiss
    9ReducerCNPChina
    10Water PumpSKFChina
    11Main BearingAUTONICSSweden
    12SensorAIRTACKorea
    13Air componentABBTaiwan

    Video


    Automatic rotary glass bottle tomato sauce filling machinehttps://youtu.be/aRZX07lyC7k
    Barrel edible oil filling capping machine (taken from client's factory)https://youtu.be/SuIyyWGANcY
    Two piece tin can oil filling sealing machine (taken from Client's factory)https://youtu.be/VMpodMeGHdE
    Hot pot edible oil canning sealing machine 2 in 1https://youtu.be/cOKJlt8OazE
    Automatic 2 in 1 tomato sauce filling sealing machine for tin can(taken from client's factory)https://youtu.be/UjhW7pJjyr4
    Tin can ketchup / Chilli paste filling / canning equipment(taken from client's factory)https://youtu.be/qazIWEXtxKg
    Chilli paste canning equipment / sauce filling sealing machine(taken from client's factory)https://youtu.be/GbjsmXbV7HE
    Rotary automatic sauce filling sealing machine(taken from client's factory)https://youtu.be/CA6tBPO0ITU
    Chilli sauce filling packing equipment(taken from client's factory)https://youtu.be/mPQsiCudOOA
    Hair gel filling machine with piston type filling methodhttps://youtu.be/nVPiL1L5gE4
    ready to eat bird nest filling machine for glass jarhttps://youtu.be/zFqi5NuwR-Y
    Glass jar honey filling machinehttps://youtu.be/rihUzzN4Wy8
    Tremella and red dates (pulp juice) filling capping machine (taken from client's factory)https://youtu.be/jUDRJwsPuNs
    Tremella and red dates (pulp juice) filling capping machinehttps://youtu.be/W1GahDjkbt0
    Chilli sauce filling capping machine for glass bottle (taken from client's factory)https://youtu.be/PniqFAXQgSk
    Soy sauce filling machine with hot temperaturehttps://youtu.be/RoW8QNrOEe4
    Semi-automatic multi functional piston type filling machinehttps://youtu.be/y0uG33ez3PE
    Table type semi-automatic water / sauce filling machinehttps://youtu.be/Z4A-CZJjDDA

    Packing System


    PET Bottle blow molding machine


    1. Utilization of automcatic central lubrication.
    2. Compact space design for convenience of mold-conversion, repairing, and maintenance.
    3. Minimized transfer pitch for increasing heating efficiency and saving energy.
    4. Swift exchange design for preform mandrels.
    5. Optimized air flow in the oven for stable heating process.
    6. Easy to adjust, exchange and access heating oven; Protection for preform thread against heating.


    Automatic sleeve labeling machine


    1. Shrink Labeling Machine For Sleeve adpots PLC programmable controller, imported servo motor, servo driver,
    Frequency converter and transducer.
    2. Shrink Labeling Machine For Sleeve adopts the positioning module to ensure the casting label precise, rapid and
    Stable.
    3. Our Shrink Labeling Machine For Sleeve not only has a highly precise position for casting label, but also withstand
    The perfect shape of the bottle after shrinkage.


    Automatic shrink wrapping packing machine


    Specially designed for beverages, pure water, fruit juice, wine and other drinks. With full automatic functions of bottle transfer and arrange, film wrapping, sealing and cutting, shrinkage, cooling and other qualities. It adopts the world's advanced film thermostatic sealing technology, and the sealing is firmly cleaned. The PLC program is used for automatic circulation control, and the performance is stable and reliable. Three-layer heat insulation, good heat preservation performance, fast heating, energy saving.

    Advantages


    1) Frequency control, Secondary bottle transport device.
    2) The whole set which are push bottle, heat sealing cutting adopt pneumatic structure.
    3) Inductive switch control film length.
    4) Touch screen, PLC control system advanced reliability of the equipemtn function.
    5) Circular wind machine, resuare well-proportioned temperature of the shrink furnace.
    6) Strong cooling system can reassure finalize the design quickly.
    7) Heat-fast Teflon transport net, transport steady, high strength and stand wear and tear.
    8) Frequency conversion timing net transportation structure.
    9) The height of the conveyer belt can be made according to the user, adustable range±50mm
    10) Bottle transport machine can satisfy the direction of the user, it can prolong and shorten
    11) Pterygoid stainless iron heating system, durability.
    12) Satisfy the bear storage rack device of the short duration for the product, assure consecutive work for the production line.


    How to get quotation?

    Please write to us with below information for getting detailed quotation sheet quickly:

    - What is the filling material;
    - What is your bottle type and cap type;
    - How many bottle types that you have;
    - How many bottles per hour you will produce;


    Service


    1. Installation, debug


    After equipment reached the workshop of customer, place the equipment according to plane layout we offered. We will arrange seasoned technician for equipment installation, debug and test production at the same time make the equipment reach the rated producing capacity of the line. The buyer need to supply the round tickets and accommodation of our engineer, and the salary.

    2. Training


    Our company offer technology training to customer. The content of training is structure and maintenance of equipment, control and operation of equipment. Seasoned technician will guide and establish training outline. After training, the technician of buyer could master the operation and maintenance, could adjust the process and treat different failures.

    3. Quality guarantee


    We promise that our goods are all new and not used. They're made of suitable material, adopt new design. The quality, specification and function all meet the demand of contract. We promise that the products of this line could storage for one year without adding any aseptic.

    4. After sales


    After checking, we offer 12 months as quality guarantee, free offer wearing parts and offer other parts at the lowest price. In quality guarantee, the technician of buyers should operate and maintain the equipment according to seller's demand, debug some failures. If you could not solve the problems, we will guide you by phone; if the problems are still can not solve, we will arrange technician to your factory solving the problems. The cost of technician arrangement you could see the cost treatment method of technician.

    After quality guarantee, we offer technology support and after sales service. Offer wearing parts and other spare parts at favorable price; after quality guarantee, the technician of buyers should operate and maintain the equipment according to seller's demand, debug some failures. If you could not solve the problems, we will guide you by phone; if the problems are still can not solve, we will arrange technician to your factory solving the problems.


    FAQ

    Q: Do you provide customized service
    A: We can design the machines according your requirements(materil ,power,filling type,the kinds of the bottles,and so on),at the same time we will give you our professional suggestion,as you know,we have been in this industry for many years.

    Q: What's your guarantee or the warranty of the quality if we buy your machines?
    A: We offer you high quality machines with 1 year guarantee and supply life-long technical support.

    Q: How long time for installation?
    A: According your machines order, we will send one or two engineers to your plant,it will take about 10 days to 25 days.


    Detailed photo for ref


    BIG SALE ! ! !




    PLS CONTACT ME IF YOU NEED ANY HELP AND ANY DOUBT. WARMLY WELCOME TO US.

    CONTACT: VICKIE SUN
    MOB (WHATSAPP): 0086 13584426100
    SKYPE: vickiesunqiu
    EMAIL: sunpiu2012@gmail.com


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