Customizable Double Glass Processing Machine Insulating Glass
Usage: LBW2500PBVertical Automatic Insulating Glass Outside
Assembly Flat Press Production Line is a high-efficiency insulating
glass processing equipment. This line can not only produce ordinary
insulating glass but also for low-e insulating glass. It is a
better mass production equipment to produce insulating glass with
high automatic degree, high efficiency, easiness of operation and
Structure and Function for Each Part.
This production line comprises the stainless steel washing
machine,spacer attaching,automatic outside assembly,automatic flat
press,glass storage section.This line can be upgrated and expanded
according to customer is demands.
This line is controlled by PLC and realizes the automatic control
and frequency control of the motor speed of the whole line. It
adopts advanced assembly technique and solves the problems of
uneven press and misplacement of the glass. The assembly section
adopts limit switch and cylinder tank whose travel distance can be
adjusted, making the operation easy and the location precise and
the movement reliable.
There are two operation methods in the control panel: ‘automatic’
and ‘manual’. If the separate operation of each section or
maintenance is needed, the ‘manual’ operation method is needed.
The structure and function of each section are as following.
(1) The entire machine’s operation uses the man-machine contact
surface (it has Chinese and English languages):
Operates direct viewing and convenient, the running status is
dynamic demonstration, the frequency conversion velocity
modulation; the maximum speed may amount to 45 meters/Minute.
(2) High production efficiency: The big glass can move at the full
speed, the small glass is possible to stop in storage area, and
stay at the storage area temporarily, also the clean glass may
(3)Conserves energy interrupted type automatic operation system:
Entire machine uses the energy conservation interrupted type
automatic operation system, when glass movement to the
photoelectric sensor of the end of the input conveyor, the brush,
the water pump, the air blower will be start automatically, when
the production is interrupted, the brush, the water pump, the air
blower will automatically stop, the section of the equipment which
was occupied moves in full speed, other parts which do not work are
at the intelligence dormant state, so it is energy saving.
Secotion1: Feed Section:
The back board is high density board with film
It is the first section of the line and its main function is to
transmit the glass to the washing and drying section. The
transmission is carried out by chains driven by the motor and the
transmission speed is stable. It runs at the same speed of the
washing and drying section and the speed can be changed by the
inverter. It can avoid the back board bending and deformation, also
can waterproof, avoid acid-base.
(4)LOW-E glass automatic diagnosis system: it can easily know
whether low-E glass putting is right or not. When is wrong, the
alarm will raise the alarm, and worker can change it immediately.
This system prevents the membrane of coating glass (especially the
LOW-E glass) from being destroyed, the glass input conveyor station
is loaded with the coating glass automatic diagnosis system, fully
guaranteed the correct washing and covering of the coating glass.
Section2:Washing and Drying Section:
5) Washing part:This part has three pairs of brushes (the material
is high -temperature nylon wire ) and a pair of sponge roller. The
brushes are driven by three synchronous motors separately and the
movement is stable. Three pairs of tubular rollers type of hair
brushes, use High Temperature Resistant and soft nature hair brush,
fully guaranteed the coating glass especially the LOW-E glass layer
stratification can’t be destroyed.
5.1 Install 6 motors. from one motor with one pair brush to one
motor one brush.it can last the usage life of the washing and
5.2 It adopts custom-made and imported nylon, front is three pairs
of soft brushes(Φ0.10mm), back is three pairs of hard
brushes(φ0.15mm),it last the brushes life.
5.3 According to the glass thickness, automatically control the
spacing of the drag roller, it doesn’t need any other manual
adjustment for the glass that have different thickness in the
adjustable scope by bearings.
Bearing is SKF from Sweden
Can automatically adjust space of drag roller according to glass
5.4 The washing and drying section adopts stepped frequency
conversion governor, which make the glass run at the appropriate
5.5 Four levels of cleans, guarantee the best clean effect. The
clean section uses the high quality stainless steel completely; the
part, which may contact with water, uses the stainless steel or the
copper nature material.
5.6 There is a first-level water tank, and three baffles. Every
water tank can reserve 0.5m³water.(or two tank)
6) Drying part: the air enters into the air knife from the top. The
distance between the air knife and the glass should be adjusted
according to the thickness of the glass in order to guarantee the
drying effect. Air passage adopts the most advanced design and
increase the drying speed and productivity.
Stainless steel wind knife
6.1 There is a pair of rhombic air knife, the front air knife can
adjust backward or forward according the glass thickness. The
blower, which is equipped with heater, blows strong hot wind; also
it is equipped with infrared heater that can dry the both sides of
the glass quickly.
6.2 The dry section uses the high quality stainless steel, all of
them are anti-corrosive material (including air knife, transfer
gantry), the two air knives relative surfaces gradient can adjust
basis on the glass thickness in the structure, the first wind knife
automatic control and adjust the distance to the glass surface, it
can be used to clean glass that of different thickness, fully
consistently guaranteed the distance between the gusty and the
glass surface, the inside of the air knife can be cleaned.
6.3 Uses the two-stage high pressure air blower, the wind power is
strong, the wind that enters into the air knife will be filtrated,
so can guaranteed the purity of the air, the half circulation hot
blast can guarantee the dry effect, the high efficiency air blower
can guarantee the glass can be completely pure drying.
6.4 The outlet of the wind machine is equipped with a wind flow
regulating valve. When the light inspection stops work, the wind
outlet will close automatically, avoiding the contamination caused
to the glass because of long time blowing. In the air blower and
the blade carrier installs air noise reduce and absorption
material, the movement noise is lower than 75 decibels.
Section3: Transition and Storage Section:
This section is used to transmit and store the glass to improve the
Section4. light inspection section and spacer bar location section
This section is used to inspect the washing and drying quality of
the glass. The lights are put perpendicularly with the glass and
the back board is painted black. It is easy to check the washing
and drying effect. When the back end of the glass passes the
photoelectric switch, the transmission speed will increase
When the glass is sensed by the photoelectric switch in this
section, the transmission speed will slow down. The glass will
slowly touch the side gauge bar and stops. It makes the location
precise and avoids the crash of the glasses because of high speed
transmission. The position to put spacer bar is located
automatically by location paws and the spacer bar should be stick
onto the glass manually
Section5.Outside Assembly Section
(7) These two wheels are controlled by Airtac cylinder. and they
can easily push the glass tightly together.
(8) The sensor can easily know the glass position and stop at right
place when glass coming from the light and aluminum bar
Section 6.Inside Flat Press Section
(9)The soft and moistureproof plate inside
(10) The slider and line rail to make the whole plate move from
front to back
10.1 In this section, the back board is steel plate with spraying
plastic. Plate board is high density board with film, can be
waterproofed, non-deformation, can bear beat.
10.2 Adopts imported high quality vacuum generator, it can keep
pressure more than 0.8Mpa, and also can automatically adjust the
sucker’s power, avoid glass falling down.
10.3 This section can be opened to check and maintain. There are
lifting up device, avoid misplacement of two or three glass,
especially for big glass. There are straight line guide rail, it
can guarantee glass press parallel with high accuracy.
10.4 The air cushion is clean with specific filtering air cushion
system, can avoid the second pollution when glass pressing. The air
cushion valve can be controlled.
10.5 Except the liner guide rail, this section is equipped with
ball screw and servo motor to move the press plate easily and
accurately. It can keep the press plate shape well after using a
Section7. Transition and Storage Section:
(11) This section is used to transmit and store the glass to
improve the work efficiency
1. Are you a manufacturer?
Yes,we have been in providing the professional products in this
field for 10 years.
2. how to install the machine ?
we can intrust the install the machine by vedio, email
,picture.....if large project ,
we can arrange the worker help you to install it in your country .
3. How you pack the products ?
Normally as the export standard packaging or as you required.
4. What is your available port of shipment?
Qingdao port,shanghai,tianjin,guangzhou etc.
5. Is customized available ?
Yes, according to your detailed drawings you provide
6. After Sale Service
24 hours technical support by phone, email or skype (email or
12 months warranty period.
Our senior engineer is available to travel aboard, help the
installation, maintenance and
By offering this support, we make sure the customer start the
to realize win-win cooperation
7. Are you trading company or manufacturer ?
We are factory and welcome to visit us at any time.
8. How long is your delivery time?
Generally single tanks need 15-30 days, for whole plant need
9.Do you have CE and UL certification?
10.What is your terms of payment ?
Free contact for the most suitable machine
Free professional design for each customer especially.
♦ L/C, 30% deposit by T/T,70% spare payment L/C.
♦ T/T, 30% deposit by T/T,70% spare payment before shipment.
♦ Western Union or Paypal.